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Troubleshooting

TROUBLESHOOTING BASIC DASH GAUGE PROBLEMS


The Problem Is Caused By What to Do

Coolant Temperature Gauge

Gauge reads erratically or not at all Loose or dirty connections Clean/tighten connections
Defective sending unit Bi-metal gauge: remove the wire from the sending unit. Ground the wire for an instant. If the gauge registers, replace the sending unit.
Defective gauge Magnetic gauge: Disconnect the wire at the sending unit. With ignition on, gauge should register COLD. Ground the wire, gauge should register HOT.

Ammeter Gauge – Turn headlights ON (do not start engine). Note reaction.

Ammeter shows charge Connections reversed on gauge Reinstall connections
Ammeter shows discharge Ammeter Is OK Nothing
Ammeter does not move Loose connections or faulty wiring Check/correct wiring
Defective gauge Replace gauge

Oil Pressure Gauge

Gauge does not register or is inaccurate On mechanical gauge, Bourdon tube may be bent or kinked. Check tube for kinks or bends preventing oil from reaching the gauge.
Low oil pressure Remove sending unit. Idle the engine briefly. If no oil flows from sending unit hole, problem is in engine.
Defective gauge Remove the wire from the sending unit and ground it for an instant with the ignition ON. A good gauge will go to the top of the scale.
Defective wiring Check the wiring to the gauge. If it’s OK and the gauge doesn’t register when grounded, replace the gauge.
Defective sending unit If the wiring Is OK and the gauge functions when grounded, replace the sending unit.

All Gauges

All gauges do not operate Blown fuse Replace fuse
All gauges read low or erratically Defective instrument regulator Replace instrument voltage regulator
All gauges pegged Defective or dirty instrument voltage regulator Clean contacts or replace
Loss of ground between instrument voltage regulator and car. Check ground
Defective instrument regulator Replace regulator

Warning Lights

Light(s) do not come on when ignition is ON, but engine is not started Defective bulb Replace bulb
Defective wire Check wire from light to sending unit
Defective sending unit Disconnect the wire from the sending unit and ground it. Replace the sending unit if the light comes on with the ignition ON.
Light comes on with engine running Problem in individual system Check system
Defective sending unit Check sending unit (see above)
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Snippets

# The first automobile in India rolled in 1897 in Bombay.

# India is being recognized as potential emerging auto market.

# Foreign players are adding to their investments in Indian auto industry.

# Within two-wheelers, motorcycles contribute 80% of the segment size.

# Unlike the USA, the Indian passenger vehicle market is dominated by cars (79%).

# Tata Motors dominates over 60% of the Indian commercial vehicle market.

# 2/3rd of auto component production is consumed directly by OEMs.

# India is the largest three-wheeler market in the world.

# India is the largest two-wheeler manufacturer in th world.

# India is the second largest tractor manufacturer in the world.

# India is the fifth largest commercial vehicle manufacturer in the world.

# The number one global motorcycle manufacturer is in India.

# India is the fourth largest car market in Asia - recently crossed the 1 million mark.

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